MANUFACTURING PROCESS
A standardized 12-step smart manufacturing workflow from thorough surface pretreatment to robotic coating, digitalized curing, and 100% QA inspection.
Manufacturing workflow for high-difficulty aesthetic components such as cluster fascias, HUD covers, and large bezels
Sampling inspection per incoming standards, visual & weight check, master sample comparison, paint MS verification.
100% inspection per criteria, 1st surface cleaning per procedure, strict compliance with consumable replacement cycles.
Removal of residual surface particulates via automated air blow cleaning system and device operation verification.
Static discharge elimination using auto ionizing air guns, strict loading per electrostatic voltage guidelines.
Dispensing per coating spec, digital automatic precision dosing system to eliminate mixing ratio errors.
Booth temp/humidity check (25°C/60%), air gun pressure verification, jig cleanliness, and water curtain check.
Coating work standard compliance, pot-life control, precision automated spraying to prevent overspray and paint sagging.
Maintained forced curing at 85°C for over 30 mins, line speed control, and 6-point thermal computerized real-time alarm control.
Digital coating film thickness measurement, 100/100 cross-cut adhesion testing.
100% visual inspection, comparison against tolerance limit samples, LOT barcode tagging, and digital MES entry.
Packaging in dedicated custom boxes, anti-static protective film application, 100% compliance with packaging guidelines.
Completion of final outgoing QA followed by Just-in-Time (JIT) delivery to Hyundai, Kia, and Tier-1 partners.
