QUALITY MANAGEMENT SYSTEM
Realizing zero-defect quality through complete MES integration, 6 computerized Fool-Proof systems, and 22 precision lab testing instruments.
Zero-defect production managed by digitalized standard parameters without relying on subjective worker perception
Real-time monitoring of booth ambient temp & humidity (25°C / 60%), triggering automatic corrective action or immediate interlock upon deviation.
Real-time recording of temperatures at 6 points along continuous conveyor tunnels, connected to alarms to prevent under- or over-curing defects.
Direct digital gauge link to MES for instant automatic logging of film thickness readings, driving Statistical Process Control (SPC).
Electronic balance integration with paint formulation specifications, blocking process feeding if formulation weight tolerances are not met.
High-resolution vision sensors inspect the presence and alignment of door handle brackets, clips, and hardware to guarantee 0% missing components.
Barcode and electronic audit logs track material lots through receiving, surface prep, coating, curing, assembly, and outbound shipping.
Precision testing equipment deployed for automotive-grade reliability evaluations in-house.
